i would have thought that being stored in the rayburn would be good enoughthe rods may need baking. Sometimes they attract moisture to the point where it is chemically combined and a warm on a rayburn just wont do it. They need 350 oC for an hour or so.
Other than that its usually contamination by something, paint, oil, or just dirt. Try running them on a clean piece of mild steel and see what happens.
Stopping porosity isnt easy, you just have to keep eliminating things until it stops and it usually a combination.
right thenThe rayburn might put moisture IN rather than dry them out. Some of the chemicals contain water that is chemically bonded and can only be removed at 350 - 450 oC. These chamicals are trying to get back to their stable state ie containing water. Therfore the moist air in and around the rayburn could be helping them to gain moisture rather than lose it.
Usually around 160 amps give or take a few but usually its too many amps that "boils" the weld not too few.
sorry for the late replyYour final pictures of the weld look ok, did you turn the juice up, and hold a tight arc?
electrode positiveWhat polarity are you welding in?