torch liner may be full or crap or broken up...have you tried loosening the tension off the feed rollers and seeing if the motor runs without load? if it does then its either a blockage or the reel is dragging on something, if not then either the feed motor is duff or there is a bad connection/control circuitry
i recently had an issue with sharp edges on the gas vent right behind the electrode tip, it scraped in the aluminum wire and a good bunch of wire scraped up inside, and it made gas coverage bad and also the wire had some truble getting out.