E05-00 error after some 5-10 seconds (bridge?)

[Abec777]

Hello guys.
I tried today my 180 ac/dc handy tig with an AES pedal the machine seems to recognise (the remote icon gets on the moment you press the pedal as writen on the opperator's manual).

It creates arc but after like 8 seconds it cuts and pops a E05-00 error

The torch has no switch connection on the front of the machine at all. Its a CK9.
I red somewere that you must bridge 2 pins on the ampnenol tuchel on the front even if you dont use torch switch?
Its the first time i opperate this machine.

I also have 2 wire switch for the torch i could try. Is there a diagran on were to connect this 2 wires on the from 5pin tchel?

Im kinda confused.

 

[Brad93]

Yeah you need to use a Tuchel plug m, the one that goes on the front of the machine that the torch switch would plug into, and bridge two of the contacts. I can’t remember which ones now but there is a thread on here somewhere.

 

[gordon stephenson]

I believe i posted on this, From memory it is to cut out the over temp control of non Lorch tig guns,These are the little notes that I made at the time

 

[Brad93]

I believe i posted on this, From memory it is to cut out the over temp control of non Lorch tig guns,

It’s to do with the machine sensing if a lorch watercooled torch is connected if I remember correctly.

 

[Member 32799]

Pin 4 and 5

 

[Abec777]

Are those the correct pins on the hand drawing Gordon did or those on the picture?
Im either too tired or the numbers stamped are the opposite.

 

[Abec777]

Pictures of the difference

 

[Hood]

The drawing likely represents the socket as you look from the wire end.

 

[Abec777]

The drawing likely represents the socket as you look from the wire end.

Yeah thats probably it

 

[gordon stephenson]

The drawings are marked, looking at the machine socket from the front, And the 5 pin plug from the wiring connection position,

 

[Abec777]

Ok its a bit late but i can confirm thats the solution to the problem. Gordon's schematic is correct.

 

[Richard.]

Yes on a gas cooled torch for the Lorch you will need to connect pins 1/2(A/B) to the pair of switch wires and you bridge pins 4/5(D/E) together. Pin 3(C) remains unconnected.
If you don’t put the link in you get the water error 5.

 

[Cheesie]

Just connected up my new binsel wp20 torch and tuchel plug, switch wires went to 1&2 bridged 4&5 I'm getting gas but it's not striking an arc no error codes

 

[Munkul]

Check that the HF isn't tracking through into the water cooler... that was my problem last year and caused me no end of hassle! If you try to arc up with the lights off you might see where the HF is tracking as it sparks up.

Wiring is fine so it must be something else, and it's usually something simple... daft question but you've hooked up the water side the right way around?

 

[matt1978]

Just connected up my new binsel wp20 torch and tuchel plug, switch wires went to 1&2 bridged 4&5 I'm getting gas but it's not striking an arc no error codes View attachment 280467

is HF turned on in the settings?

 

[Cheesie]

Check that the HF isn't tracking through into the water cooler... that was my problem last year and caused me no end of hassle! If you try to arc up with the lights off you might see where the HF is tracking as it sparks up.

Wiring is fine so it must be something else, and it's usually something simple... daft question but you've hooked up the water side the right way around?

He the red and blue hoses to the cooler I blew down th hoses first to see witch one was gas

 

[Cheesie]

is HF turned on in it works fine on the other torch

 

[Munkul]

He the red and blue hoses to the cooler I blew down th hoses first to see witch one was gas

is it a threaded connection to a dinse adapter?
The red one (return from torch) is the power side... if its connected to the dinse adapter this is right, but the blue one (feed) will do nix...

 

[Cheesie]

Black is fitted to Dinse as that's the gas line I thought the red should be the Dinse line but the black is the only one if you blow through it the air will come out torch

 

[Cheesie]