Loctite that into the casing and away you go, none of that will take long on a lathe.
I'd be tempted to run a M8x1.25 tap in, wind in a M7x 1 helicoil and loctite the stud in with permanent loctite.
Loctite and Helicoils, now there is a recipe for disaster. Whoever may pull that stud out in the future is in for a nasty surprise.
Perhaps but right now the OP is talking about scrapping it. If the choice is between making an irreversible repair whilst giving it a new lease of life and chucking the lot in a skip, surely making it useful one more time is the better option.
Acquiring a set of thread gauges would, IMO, be the best plan of action.Find a nut that fits your bolt and then try it on the stud. If it fits both then it’s m7x1
Agree , for the long term but trying to assist op with what he has to handAcquiring a set of thread gauges would, IMO, be the best plan of action.
I can see this descending into a “you need a lathe” threadCheapest option is to make your own insert using a short bit of thread off something like an m9 or m10 bolt , drill/tap the casing to suit and drill/tap the bolt to m7x1.25. Loctite that into the casing and away you go, none of that will take long on a lathe.
Bob
And a milling machineI can see this descending into a “you need a lathe” thread
I can see this descending into a “you need a lathe” thread