for what purposeI was asked what kind rods I would use to build up worn rail track, well I haven't got a clue, has anyone else.
20t loco? Tiny one thenI would leave that to the engineers, I doubt any small firms Insurance would cover them for train tracks carrying upwards of twenty tons of locomotive with or without passengers.
Thermit weldingI have seen that fusion type where they weld two tracks together but not stick weld for building up worn track. I don't do stick weld just curious
They used to do repairs.......they have a name for the spots where the wheels spin...whatever it is they used to repair themThey don't build up worn track they replace it with new. Thermite welding is used to join lengths of track..
I've just recently finished a big project with Network Rail track crews, the only welding they do is Thermic welding when joining two sections of track together, the weld that sits proud is ground back to a radius profile using some trick engine powered grinders.
On worn track points etc, these days they dress the surface a little to get some more life out of it but don't ever do any buildup up welding of any sort.
They dont they never have. The thermit welders dont do anything else. Its a different crew that used to do it. I know someone who is building a Wagon that is positioned over the rail specifically to repair worn rails so I assume there is a need for it.
I used to be a member of this lot........http://www.iorw.org/ but I dont have access these days
bet they are repairing them in Indiahttp://www.iorw.org/article_june1001.html
http://www.itw-welding.com/media/Pdf/Literature_download/RailWelding.pdf
http://www.tatasteeleurope.com/en/products-and-services/long/rail/welding
Just google "weld Repair Rails" and there are loads of articles
We in the UK may have stopped but we definitely used to repair them back in the day. I was at the inaugral IoRW meeting possibly 12 years ago, maybe more, when it was discussed for the first time. I recall the Railways Expert on welding was a Geologist who had the stock answer "I dont know Im a geologist". After a while I suggested they may be best advised to employ a Metallurgist..
Most of the consumable manufacturers make consumables specifically for rail weld repair.
and the waggon being designed does grind but it also welds and NDTs the finished joint...........maybe its intended for Europe of elsewhere..I dont know