Maker
Most folk just call me; Orange Joe
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Mick looks even more cheerful than ever - what on earth have you done to him?!
Mick looks even more cheerful than ever - what on earth have you done to him?!
Having met Mick a fair few times and shared a brew with him - he's definitely not deep in thought!He looks like he's deep in thought, or trying to fart
What mill is that it looks handyE/stop done, light's done, way cover widened and motor guard (to stop chips falling in it!).
Time to start making something before I fit the DRO .
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Centec 2AWhat mill is that it looks handy
What size shank do you use? I've got a few ccmt tools in that size with 10 or 12mm shanks from my myford.Turning the OD of plate and its starting to become round'ish. Im using the wrong insert, far too big for light cuts and they were getting too stringy. I decided I *need* a ccmt0602 lefty holder before I continue. None on amazon and didnt want a long wait from china or royal mail. I also wanted a decent size shank as it would have a reasonable stickout, this insert size are usually on 10mm or smaller shanks.
First idea was if I coated a scrap insert with release agent (we used to use boron nitride for hot sintering, no idea if it would work for this), I could braze a close fitting pocket around it and then remove. I dont have any BN, but Id like to try.
Next idea (not mine though) was to make the pocket from 3mm plate and braze it on. I liked this idea, but better with tig to preserve flatness under insert.
Shank was from a boring bar holder, plate was from an old doorbell.
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The corner had a slight chamfer so I went to build it up. It helps to turn the gas on
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Welds a bit ugly, but Im only going to grind enough for clearance.
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Above is the tool I was using, one of the first projects I milled, took ages to do the pocket - a file and tig is quicker!
If you have the facility to braze, why not just braze the insert in place?First idea was if I coated a scrap insert with release agent (we used to use boron nitride for hot sintering, no idea if it would work for this), I could braze a close fitting pocket around it and then remove. I dont have any BN, but Id like to try.
Brazing is a pain, it uses a reasonable amount of gas and only gives one edge then burns whatever coating is on the insert - this steel is sticky on uncoated inserts and gives a buildup on the edge. One of the few times that Ive seen value in the coatings, usually I dont care for them.If you have the facility to braze, why not just braze the insert in place?
OD tools 12-16mm. I could have used the big 32mm lefty boring bar but still need to buy inserts, and not sure what the chips would be like on this.What size shank do you use? I've got a few ccmt tools in that size with 10 or 12mm shanks from my myford.