I have been steadily printing a number of these parts. I am a little confused as I thought all the corners were the same but the ones I have printed are not.That's frustrating; my printer has always seemed quite consistent for this sort of thing.
Would it help to fillet the outside corners of each part? Something like this:
View attachment 401633
You could probably test it by attacking the printed ones with a file.
The good news is they are actually fitting together but I am wondering if the various corners are to provide me with several options or am I missing the point. Lol