I got my 3d printer a few years back specifically for pattern making for sand moulds, after seeing myfordboy on Youtube. Of course like most things.....still not attempted. Spent so much time fiddling with printer I lost track of the ultimate goal.I blame the idiot who started this. All so he can stand drunkenly at the bar and say "My boy did that...hic"
The investment plaster I have is "proper" casting stuff and very air permeable if that's the right word. I reckon a vacuum chamber is on the cards similar to the one VOG makes on his channel. I may knock one up shortly.
Pretty sure that as well as the plaster moulds being ultra dry you don't want air bubbles in the cast. From the videos I've watched if damp, it tends to turn the moisture to steam that then explodes up through the molten metal! Damaging to the finish as well as potentially dangerous. Ditto air pockets.
Though you can apparently achieve decent results getting the air out by holding a small sander against the side, I think I'll make a chamber for what it'll cost.
Here's a mad idea...I use a waterproofing admix when mixing mortar and concrete. It states on the label it has a de-aerator in it. Certainly cuts down on the tamping needed and makes for a lot less bubbles coming to the surface. I wonder if I could knock my plaster up with some of that in the water used?
I got my 3d printer a few years back specifically for pattern making for sand moulds, after seeing myfordboy on Youtube. Of course like most things.....still not attempted. Spent so much time fiddling with printer I lost track of the ultimate goal.
Would that work or are the horns an issue? Moulded on edge might resolve it?
Good Luck and speedy recovery.The horns and ears in the case of the cow we're trying to do, are in effect overhangs. You don't really see that sort of feature on traditional horse brasses which is why it appealed to me to try and do it.
Happy to be told wrong but I figured investment (plaster) casting was thus the way to go. Silicone moulds would likely work but not for the temperatures involved with brass.
With the overhangs we're into almost jewellery making as I see it and then lost wax / lost PLA, lost wax being the traditional jewellery method.
I might try another wax pour into the PVA mould later. The latest PVA mould isn't perfect as aforementioned. It does seem to have some warping issues as a process but I reckon my lad can figure that with more work on the supports.
Been out of it for the best part of yesterday and today with some stomach bug and the resulting dehydration headaches. Hopefully turned the corner now. Might feel up to pottering about in a bit!
Is the the stl freely available? If it's a private thing I understand, But if not I'll give it a go, probably in lead 1st. The horns and ears would be gulleys cast face downwards?The horns and ears in the case of the cow we're trying to do, are in effect overhangs. You don't really see that sort of feature on traditional horse brasses which is why it appealed to me to try and do it.
Happy to be told wrong but I figured investment (plaster) casting was thus the way to go. Silicone moulds would likely work but not for the temperatures involved with brass.
With the overhangs we're into almost jewellery making as I see it and then lost wax / lost PLA, lost wax being the traditional jewellery method.
I might try another wax pour into the PVA mould later. The latest PVA mould isn't perfect as aforementioned. It does seem to have some warping issues as a process but I reckon my lad can figure that with more work on the supports.
Been out of it for the best part of yesterday and today with some stomach bug and the resulting dehydration headaches. Hopefully turned the corner now. Might feel up to pottering about in a bit!
I thought the first wax cow was quite good..
Is the the stl freely available? If it's a private thing I understand, But if not I'll give it a go, probably in lead 1st. The horns and ears would be gulleys cast face downwards?
It wasn't as a finished product just to see the issues with casting. I'll knock something up to tryPrivate? Well it's unique and a fair bit of work's gone into it along with countless pints!
What were you thinking, to try in sand? Has to be brass, lead, ali, bronze are missing the point.