Misterg
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- 1,073
- Location
- North Wales
A tapered reamer for fitting bridge pins to an acoustic guitar. I'd actually bought one before I found out that not all bridge pins have the same taper. I have 5° pins and a 7° reamer . Turns out that 5° reamers are really expensive.
So: I turned some silver steel to a 5° taper with a short, 4mm diameter pilot on the end (using a live centre to support the tail end).
I then put a 2mm packer under my little toolpost spindle and put a 4mm end mill in it. With the compound still set to the taper angle, I cut a couple of 1mm deep flutes the full length of it:
I had to move the centre out of the way for this, but it still cut OK. Indexed it around a few more times and took some shallow cuts to try and create some relief and ended up with a two fluted cutter of sorts:
Not sure that it was really necessary as it would only be used on dead trees, but hardened and tempered it back to a dark straw:
Cleaned it up, stoned the edges and glued it into a file handle. Pleased that it seems to work OK in a test block:
The only quirk is that it's left handed!
So: I turned some silver steel to a 5° taper with a short, 4mm diameter pilot on the end (using a live centre to support the tail end).
I then put a 2mm packer under my little toolpost spindle and put a 4mm end mill in it. With the compound still set to the taper angle, I cut a couple of 1mm deep flutes the full length of it:
I had to move the centre out of the way for this, but it still cut OK. Indexed it around a few more times and took some shallow cuts to try and create some relief and ended up with a two fluted cutter of sorts:
Not sure that it was really necessary as it would only be used on dead trees, but hardened and tempered it back to a dark straw:
Cleaned it up, stoned the edges and glued it into a file handle. Pleased that it seems to work OK in a test block:
The only quirk is that it's left handed!