Almost any steel can have a good finish, secret, with carbide, is not to tickle. Take a cut at least as deep as the nose rad, especially when boring, and try to take your finish cut at that depth as well.I like machining EN16 & 24 very easy to get a good finish
Or cheat and use an ultra sharp positive insert for a light finish passAlmost any steel can have a good finish, secret, with carbide, is not to tickle. Take a cut at least as deep as the nose rad, especially when boring, and try to take your finish cut at that depth as well.
Yeah that’s smart. I struggle to get anything like that. On EN24 that finish is pretty easy to achieve but mild steel always turns rough for me. Could be the headstock bearings too though or gibs need adjusting.Been looking through pics to see if I could find anything but so far this is all I have found. Can't recall what the steel was as I didn't order it but I think it most likely just mild.
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Carbide bar for small holes. 5xDOr cheat and use an ultra sharp positive insert for a light finish pass
Only works when there's no chatter though... tried boring 75mm deep with my cheap 12mm boring bar, in a plain holder... horrible tip-breaking chatter at any speed, feed and DOC... I think I need some sleeves, and/or a better quality bar. It gives a lovely finish with less stickout.
Still waiting for an insert screw for my 16mm bar.
You learn your way with carbide, totally different than using HSS. You need to feed it and need to take a reasonable DOC as well. Get it chipping and you are on the right track. Stringers are not a good sign with carbide.Yeah that’s smart. I struggle to get anything like that. On EN24 that finish is pretty easy to achieve but mild steel always turns rough for me. Could be the headstock bearings too though or gibs need adjusting.
60mm stickout would have still chattered too much 50mm or less works fine. Like I say, the inserts are unreal, but its the setup that lets it down. Two screws in a standard holder, and a couple bits of flat bar packing...Carbide bar for small holes. 5xD
Very tidy work, nice one.The new bits level. The old roof. Not so much. Such is life.
Well it's got me this farMake it up as you go along - the most fun type of project, to me
Have you tried it under load, cutting or sanding? Itll slow down a lot when its cutting.